Cuatomized S Shape 1300w Quartz Infrared Quartz Heat Lamps

Shaped infrared heating tube advantage:Adapt to special heating scenesIn industrial production, for the heating of some irregularly shaped objects, shaped infrared heating tubes have unique advantages. For example, in the curved metal pipe surface treatment, U-shaped or L-shaped heating tube can better fit the shape of the pipe to achieve uniform heating and improve the quality and efficiency of surface treatment.Improved heating efficiencyBecause their shape can be customised to the contours of the object to be heated, they can be closer to the heated target, reducing heat loss. For example, when heating ring-shaped plastic products, a ring-shaped infrared heating tube can concentrate heat on the ring-shaped object, reducing the spread of heat to the surroundings compared to using a straight tube-shaped heating tube, thus improving heating efficiency.Space savingIn some equipment or places where space is limited, the special shape of shaped heating tubes can make better use of space. For example, in small laboratory heating equipment, the curved shape of the heating tube can achieve the heating of specific samples without taking up too much space.Application AreasIndustrial manufacturingPlastic processing:Shaped infrared heating tubes can provide precise local heating during the moulding, bending and welding of plastics. For example, in the plastic pipe bending process, according to the shape of the pipe bending, the use of matching profiled heating tube on the bending part of the pipe heating, so that the plastic softens and deforms under the appropriate temperature, which can ensure the accuracy of the bending, but also to improve the processing speed.Metal heat treatment:For metal parts with complex shapes, such as metal moulds with grooves or bumps, profiled heating pipes can penetrate deep into these special parts for heating. Through quenching, tempering and other heat treatment operations on metal parts, the organisational structure of the metal can be improved, and the hardness, strength and wear resistance of the metal parts can be increased.Food processingIn food baking equipment, in order to make the surface and interior of food such as pastries and breads evenly heated, sometimes shaped infrared heating tubes are used. For example, the use of custom-shaped heating tubes underneath some specially shaped baking trays or baking moulds can ensure that all parts of the food are baked to the same degree, improving the quality and taste of the food.Medical devicesIn some small medical instruments, such as specific shaped sample heating devices or local physiotherapy equipment, shaped infrared heating tubes can provide suitable heating functions. For example, in some special shapes of biological samples for heating treatment, according to the shape of the sample container using the appropriate shaped heating tube, can accurately control the heating temperature of the sample to ensure the accuracy of the experimental results.IV. Manufacturing Process ChallengesShape moulding processManufacturing shaped infrared heating tubes, the heat generator and shell processing into a specific shape is a major challenge. For curved or complex shape of the heating tube, it is necessary to accurately control the curvature, angle and other parameters in the moulding process to ensure the uniform distribution of the heat generator in the tube and normal operation.Electrode connection stabilityThe stability of electrode connection is especially important in the shaped heating tube. Due to the irregular shape, the electrode may be subject to more stress and deformation when connecting the heat generator. Special electrode connection technology is required, such as the use of high-strength welding materials and precise welding process, to ensure that the electrode will not loosen or have poor contact during long-term use.Difficulty in quality testingCompared with standard shaped heating tubes, the quality inspection of shaped heating tubes is more complicated. For example, in the detection of its heating uniformity, due to the irregularity of the shape, it is difficult to use the traditional uniform heating detection methods. Special testing equipment and techniques need to be developed, such as the use of multi-point temperature sensors combined with computer simulation analysis, to accurately assess the heating performance of the shaped heater.