Infrared lamps Twin Tube Half Gold Reflector IR Heat Dryer Machine Off Printing Spare Part
Guangxi Hengruite Electrical Co., Ltd. we are infrared heating and ancillary equipment solution provider, providing quality heating solutions for enterprises! We have been providing best-in-class engineered solutions for process heating for over 16years. We have the experience and technical expertise to be your partner in solving your process heating challenges. With a focus on innovation and efficiency.
We are committed to providing reliable process heating solutions that improve your business performance and productivity. We are able to minimize product energy loss and consistently deliver a high quality end product, you can contact me if you have the latest heating tube requirements.
After continuous research and development and innovation, Henruite factory has developed a new generation of IR infrared medium wave, short wave, carbon wave single (double) hole gold-plated tubes with global leading features, and can tailor perfect solutions for your machines and equipment to meet the processing requirements of various materials. Welcome to consult and purchase!
How to use infrared heat lamps efficiently:
Reasonable distance adjustmentThe distance between the Halogen Infrared Heat Lamp and the object being heated has a significant impact on the heating efficiency. If the distance is too close, it may cause local overheating, causing the surface temperature of the heated object to be uneven, or even damage the object; if the distance is too far, the heating effect will be greatly reduced. Generally speaking, the optimal distance needs to be determined based on the power of the heating lamp and the characteristics of the object being heated. For example, for a 1000W Quartz Infrared Heating Elements, a distance of around 10 – 15 cm may be appropriate when heating small metal parts. In actual operation, the distance can be adjusted by observing the temperature distribution on the surface of the heated object through multiple tests until uniform heating is achieved.Precise power controlMany Quartz Infrared Heating Lamps have power adjustments. According to different heating needs, reasonable adjustment of power is the key to efficient use. In the early stages of heating, higher power may be needed to quickly raise the temperature. When it reaches the target temperature, the power should be reduced to avoid excessive temperature. For example, during food drying, the halogen lamp replacement parts power can be set to 80% initially to allow moisture on the surface of the food to evaporate quickly. When the humidity of the food drops to a certain level, adjust the power to 40% – 50% and dry slowly. This can not only ensure the drying effect, but also prevent the food from deteriorating due to high temperature. At the same time, some advanced infrared heating equipment can be connected to a temperature sensor to achieve automatic power adjustment. The power of the heating element is adjusted according to the real-time temperature of the object being heated, making the heating process more accurate and efficient.Use of appropriate reflective devicesThe heating efficiency of Quartz Heater Bulb can be improved by using reflective devices. Because the infrared rays emitted by infrared heating lamps propagate in all directions, by installing a reflective cover, such as an aluminum reflector, around the heating lamp, the infrared rays scattered in other directions can be reflected to the heated object, increasing the object’s ability to absorb infrared rays. quantity. For example, in industrial paint booths, installing reflectors on the back and sides of ir quartz heating tube can increase heating efficiency by 30% – 50%. The shape and material of the reflector are also important. Generally speaking, a parabolic reflector can focus infrared rays better, while a metal reflector with a smooth surface (such as polished aluminum) has a better reflection effect.Optimize heating environmentFactors such as the temperature, humidity and ventilation of the heating environment will also affect the efficiency of infrared heating lamps. In a lower temperature environment, the temperature difference between the heated object and the surrounding environment is large, and the heat is lost quickly. At this time, it may be necessary to increase the power of the quartz glass heating lamp or shorten the distance. When the humidity is high, the moisture will absorb part of the infrared energy and reduce the heating effect. Therefore, for heating scenarios with high humidity requirements (such as drying electronic products), the environment needs to be dehumidified. Good ventilation can take away the moisture generated on the surface of the heated object, but if the ventilation is too strong, it will cause the heat to be lost too quickly, so the amount of ventilation must be controlled. For example, during the glass annealing process, moderate ventilation must be maintained so that the stress in the glass can be effectively released during the heating process, and at the same time, the annealing temperature will not be reached due to excessive heat loss.Match heating time to object propertiesDifferent heated objects have different infrared absorption capabilities and heat conduction characteristics, so the appropriate heating time needs to be determined based on the material, shape, size and other factors of the object. For example, for thin sheet plastic materials, due to their poor thermal conductivity, but strong infrared absorption ability, the heating time can be relatively short; while for thick metal blocks, due to their good thermal conductivity, but the surface absorption of infrared rays may be Relatively weak, the heating time needs to be appropriately extended. At the same time, the purpose of heating should be considered. If it is just to process the surface of the object (such as surface drying), the heating time can be shorter; if the object is to be heated as a whole (such as heat treatment of materials), it needs a long enough time to let the heat Conducted evenly into the object.