Medium-wave double-tube infrared halogen heating lamps are used for carpets:
Application scenarios in carpets
Carpet drying
Drying after cleaning: After the carpet is cleaned, a large amount of moisture will remain inside. Using a medium wave double tube Quartz Infrared Heating Lamp can quickly dry the carpet. Place the heating lamp in a suitable position and turn it on. The infrared radiation can penetrate deep into the carpet, causing the moisture to migrate from the inside to the outside and evaporate quickly. This heating method is faster than natural air drying or drying with ordinary hot air. For example, for a medium sized (such as 2m×3m) wet carpet, it may only take a few hours to dry it using a medium-wave double-tube infrared halogen heating lamp, while natural air drying may take more than a day.
Dehumidification in humid environments: In some humid environments (such as basements and seaside houses), carpets are prone to moisture. Medium wave double tube quartz infrared heating lamp can regularly dehumidify carpets to prevent mold growth. By increasing the temperature of the carpet and reducing its relative humidity, the carpet is kept dry and clean.
Heat setting in carpet production
Fiber arrangement setting: During the carpet production process, the fibers of the newly woven carpet may be messy. Medium-wave double-tube Infrared Heating Quartz Lamp can be used for heat setting. When the heating lamp irradiates the carpet, the carpet fibers become soft at high temperature. By applying a certain amount of pressure or using a mold, the fibers can be arranged in a specific direction or shape, and then cooled and set. This can improve the flatness and beauty of the carpet, and also enhance the durability of the carpet.
Pattern setting: For some carpets with special patterns, such as patterns formed by printing or embossing, medium-wave double-tube ir heating lamp can help fix the pattern. During the heating process, the fibers of the patterned part of the carpet are better fused or fixed to prevent the pattern from deforming or blurring during use.
Advantages
Efficient heating and drying speed: Medium wave double tube halogen bulb can quickly heat the carpet to achieve drying or heat setting. Its heating speed is much faster than traditional heating methods because medium wave infrared rays can directly penetrate the surface of the carpet and penetrate deep into the interior, causing the temperature of the entire carpet to rise rapidly. In drying applications, this rapid heating can greatly shorten the drying time and improve work efficiency; in heat setting applications, it can improve production efficiency and reduce production cycles.
Good heating uniformity: The double-tube design enables the heating lamp to provide more uniform infrared radiation within a certain range. By reasonably adjusting the distance between the double tubes and the angle with the carpet, it can be ensured that all parts of the carpet can get uniform heat. For carpet drying, this can avoid the situation where local drying is too fast or too slow, and ensure the overall drying quality of the carpet; for heat setting, it can make all areas of the carpet achieve the same setting effect, improving the quality and consistency of the carpet.
Temperature control accuracy: This quartz infrared heating halogen lamp can be used in conjunction with a temperature control system to accurately control the heating temperature. Different carpet materials (such as wool carpets, chemical fiber carpets, etc.) have different tolerance to temperature and thermal reaction characteristics. By adjusting the lamp power, irradiation time and other parameters, the temperature can be accurately controlled according to the type and purpose of the carpet. This helps to avoid damage to the carpet material due to excessively high temperature (such as hardening of wool carpet fibers and melting of chemical fiber carpet fibers), or failure to achieve drying or heat setting effects due to too low temperature.
Advantages of non-contact heating: As a non-contact heating method, the medium wave double tube Halogen Heater Replacement Bulbs will not cause mechanical damage to the carpet surface. During the drying process, it will not scratch the carpet surface or cause the pile to fall down like some contact drying tools; during the heat setting process, it will not change the original state of the carpet fibers due to contact, which is conducive to maintaining the appearance and texture of the carpet.
